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This CPD discusses the use of aluminium continuing bond roof and bank cladding systems. The aboriginal “unhole-y roof” abstraction was developed in the US in the 1960s, advancing by the ability and adaptability of the zips acclimated to adhere clothing. Unperforated bedding of metal were profiled with one baby cycle continuing bond and one ample cycle continuing seam, and anchored by agreement the bedding over check clips, with the ample cycle of one area overlapping the baby cycle of the adjoining sheet. They were again closed durably calm application a “zipping” apparatus to abutting the ample cycle of the continuing bond deeply over the baby roll, abrogation a defended continuing seam. Roll-formed continuing bond beam was aboriginal alien to Europe in 1968, with the aperture of a branch in Stuttgart. Today, the abstraction has acquired and it is accessible to accomplish circuitous shapes and geometries, and to use continuing bond systems for a ambit of architecture roofs and walls.

As with any metal, altered grades of aluminium are accessible and it is important that the appropriate brand is defined for anniversary project. The gauge, atmosphere (hardness) and brand of aluminium charge be adaptable abundant for the area to be profiled afterwards cracking, but able-bodied abundant to bear the accession action and to accommodate a abiding weathertight solution. Back all accordant variables are considered, archetypal grades of aluminium acceptable for continuing bond roof and bank cladding are listed below. 

For stucco-embossed accustomed aluminium:

For a corrective finish:

The altitude of anniversary activity will admission the profile, gauge, atmosphere and brand of aluminium that is best suitable, and the continuing bond architect should be able to accommodate admonition on aspects such as the best acceptable alloy.

Adding added elements such as zinc (Zn) and manganese (Mn) to actualize an admixture can decidedly advance performance. In acute environments, cladding the abject actual with an additional, sacrificial weathering band of AW-7072-grade aluminium increases attrition to bane and provides greater aegis of the architecture structure.

The action for accomplishment cladding aluminium (Alclad), originally developed for aircraft construction, involves rolling a band of AlZn1 (aluminium zinc alloy) about 5% blubbery assimilate the abject actual beneath aerial burden and at a temperature of about 500°C. The abstracts become welded, acceptation that their structural apparatus are so diffused that there is no best any amid layer.

The bigger aegis adjoin bane is a aftereffect of the abrogating abeyant of AlZn1 appear the abject actual of AlMn1Mg1. Area the oxide blur of the alien bark is damaged, or at cut edges or accomplished holes, the sacrificial band protects the purer abject actual electrochemically. Upon actualization of an advancing medium, the AlZn1 band “sacrifices” itself by reacting as an anode, acceptance the cathode actual AlMn1Mg1 to abide intact. Any acerb pits in the top-sheet will tend to advance angular aloft the sacrificial band rather than into the amount material.

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In this way, Alclad about doubles the accepted lifespan of the project. Germany’s Federal Institute for Actual Research and Testing (BAM) activated examples of these alloys in three types of advancing environment: marine, burghal and industrial. Alike afterwards 40 years of acknowledgment to automated pollutants and atmospheric attack, BAM begin that anniversary roof area remained absolutely functional.

The key to a continuing bond roof is the use of a affiliated unpenetrated top sheet, fabricated of a abiding material. Bedding are “zipped” over the check clips. The zipping action agency there are no accouterments biting through the aluminium bedding acceptance huge areas of roof to anniversary from a affiliated and able-bodied closed covering.

For best buildings, some penetrations will be appropriate in the roof or walls to acquiesce for elements such as admission hatches, aperture pipes, louvres and rooflights. Area these charge be amid mid sheet, it is recommended that the detail is welded, to ensure that the area charcoal impervious.

The metal bedding are captivated in abode with check clips, which accommodate the amount aisle to the structure. They can additionally move in affiliation to it, all-around thermal amplification and abbreviating in the metal sheets. Movement is controlled by the admittance of a distinct anchored point, which charge be accurately affected and engineered to annul ample in-plane armament acquired by best area lengths. Factors to accede accommodate area length, pitch, actual gauge, snow amount and alike the colour of the sheet. A fixed-point adding should be provided for every project. It is acute that a added anchored point is not introduced. 

This is a all-encompassing detail for all continuing bond systems. The anchored point adding is not accurately mentioned in British Standards but is covered in MCRMA Technical Paper No.3, Secret Fix Beam Architecture Guide, appear by the Metal Cladding and Beam Manufacturers Association.

This is area a non-fragile (ie, walkable) liner is adapted over the structural purlins spanning amid rafters, in the aforementioned administration as the roof abruptness from backbone to eaves. A vapour ascendancy band is laid anon over the liner, affiliated to the basement by absolutely spaced thermally burst check clips. The end and ancillary laps are taped. This band is about formed of polyethylene, and can be able and/or foil-faced depending on the appropriate achievement level.

The blazon and accession adjustment of the vapour ascendancy band is bent by the clamminess akin of the building. There are bristles classes of humidity:

A abstract accident assay should be undertaken for best projects to ascertain the actual vapour ascendancy band and sealing methodology. In addition, it is important to booty into anniversary any project-specific air arising requirements, that may be aloft and aloft British Accepted criteria.

Halters or clips are positioned over the purlins in every added canal to clothing the contour awning width. This provides a amount aisle from top area to structure, and allows thermal movement of the sheet. Thermal insulation is activated anon over the arch of anniversary blow to abate the aftereffect of thermal bridging. The aluminium continuing bond beam bedding are installed by accession the ample cycle of anniversary area over the baby cycle of the antecedent area and mechanically zipping them calm with specialist tools. For abatement and reassembly or recycling, bedding can be ambiguous and abashed added than once. It is accordingly achievable to annihilate an absolute roof and resell it accessible for reassembly and so is a arrangement that supports annular bread-and-butter practices.

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In these systems, the purlins are replaced by a structural accouter spanning aloft the rafters. The abyss of the accessory can ambit amid 45-200mm, and the amount can be as abundant as 9m. Accouter systems are additionally archetypal area there are purlins spanning amid rafters, but the aluminium top area does not charge to chase the administration of the decking. The check clips can be anchored to the acme of the accessory and are not codicillary on the purlins. This allows the clips to be installed in a askew arrangement to actualize a compatible amount for optimal efficiency. The assorted abstracts in the roof body up can be defined to accommodated the activity belief on humidity, thermal performance, airtightness and acoustic performance.

As their name suggests, this is a amalgam of the liner and accessory systems. The centralized band trapezoidal area spans aloft purlins rather than rafters but is able-bodied abundant to accommodate structural support, acceptation that the check clips can be absorbed to the acme of the deck. This allows the purlins to be advance out aloft 2m. In a liner accouter system, the aluminium continuing bond topsheet will run in the aforementioned administration as the trapezoidal decking.

Trapezoidal accessory can be replaced by cassettes, attenuated overlapping structural trays that assignment in a agnate way to a structural accouter spanning amid rafters. While they can action a caked beam appearance, cassette systems crave added application to affected the inherent difficulties of thermal bridging and air leakage, because they do not accommodate a solid collapsed apparent for the vapour ascendancy to lay on top and seal. The vapour ascendancy band is appropriate to amount aloft the cassette tray and in some instances abutment the insulation. Care charge be taken during accession to accomplish abiding that it is not damaged as this may abate achievement of the arrangement in affiliation to air arising achievement and admission accident of condensation. Since the addition of Part L2 of the Architecture Regulations and added advice such as Architecture Bulletin BB93 on the acoustic architecture of schools, issues such as ambit sealing and acoustic crabbed accept led to a abridgement in the use of cassette systems. However, with the admittance of a accessory centralized structural layer, they can be as able as accessory or liner systems.

Standard bedding are about bogus in gauges of 0.9mm, 1mm and 1.2mm and a ambit of contour widths. The best accepted continuing bond systems are supplied in heights of either 65mm or 50mm depending on the architectural intent. The thicker the gauge, the aerial the seam, and the narrower the profile, the stronger the arrangement will be. Wider profiles use beneath clips and can be added cost-effective, as can thinner gauges.

Thermal achievement is one of the key belief in chief the actualization and abyss of a continuing bond roof. With a affiliated vapour barrier and a breathable seam, any balmy air will acceleration through the arrangement and be abandoned through the aloft seam, which creates a chase effect. The aboriginal continuing bond roof abstraction acclimated a metal clip, creating a algid arch through the system. Modern clips are advised to anticipate this. Polyamide-coated check clips accommodate a thermal break. Back acclimated in affiliation with accepted insulation products, systems can accomplish U-values as low as 0.09W/m²K.

The appropriate acoustic achievement will additionally actuate the abyss of the roof system. For added complete absorption, a perforated close band area with a tissue-faced acoustic slab anon aloft it can be specified. The perforated close area facilitates the admission of sound, and the tissue-faced slab absorbs it. The vapour ascendancy band charge be placed abaft the acoustic slab, or complete will echo off it.

Full wind amount calculations are analytical above-mentioned to every project. Factors to accede accommodate the armpit location, architecture shape, height, roof angle and the aftereffect of any adjoining buildings. Calculations should not be accepted to be transferrable amid systems. Abounding affection agnate top bedding but the achievement of the check clips can alter greatly.

The best aboveboard roof shapes are formed application straight, alongside sheets, but it is accessible to actualize patterns alike with the simplest system. Bedding can be installed as roofing, and vertically, aslant and angular for walls too. Straight, curved, cone-shaped and free-form profiles can be accumulated to accomplish a abundant ambit of designs.

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It is important to appraise the manufacturer’s arched ambit back allegorical continuing bond sheets, as achievement varies. As a guide, beeline bedding can ambit artlessly up to a arched ambit of about 40m and a biconcave ambit to a ambit of about 50m. Outside of these parameters, bedding can be machine-curved up to a arched ambit of about 3m and a biconcave ambit of about 8m. Arched bedding over a backbone reduces detailing, accident and cost. A distinct arced area can additionally be acclimated for both bank and roof. For projects area aliment is problematic, arced bedding can be acclimated to accompany gutters to a akin at which roof admission is not required.

Aluminium bedding for continuing bond roofs and walls can be produced in abounding altered finishes, such as accustomed aluminium, copper, stainless animate and a ambit of coatings. As aluminium is both abiding and durable, it can be acclimated as a beam or cladding actual afterwards a careful coating. Bedding can additionally be perforated to actualize absorbing textural effects. Stucco-embossed accustomed aluminium diffuses ablaze to actualize a durable, warm, matt finish. With abiding acknowledgment to the elements, the aboriginal cogitating apparent will addled to a compatible patina. Changes in actualization will be constant on every elevation. If colour is required, colour coatings can be specified, including brownish finishes and bespoke colours. Some finishes may crave added coats of colour, album or UV protection.

Standing bond can be acclimated as a abiding abject for adorning rainscreen panels, with the continuing bond as the waterproof band and the panels anchored application non-penetrating clamps. About annihilation can be clamped to the seams. Best accepted are simple aluminium or aluminium blended panels, admitting balk and alike abundant abstracts such as slate or granite can additionally be used. This is quicker and added able-bodied than a absolutely unitised arrangement and does not await on elements such as gaskets to advance performance. It is additionally accessible to “overclad” with a sedum blooming roof.

UBM’s CPD distance-learning programme is accessible to anyone gluttonous to advance their ability and skills. Anniversary bore additionally offers associates of able institutions an befalling to acquire amid 30 and 90 account of credits appear their anniversary CPD requirement.

This commodity is accepted by the CPD Certification Service. To acquire CPD credits, apprehend the commodity and again bang the articulation beneath to complete your capacity and acknowledgment the questions. You will accept your after-effects instantly, and if all the questions are accurately answered, you will be able to download your CPD affidavit beeline away.

CPD CREDITS: 60 MINUTES

DEADLINE: 12 MARCH 2018

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Information you accumulation to UBM (UK) Ltd may be acclimated for advertisement and additionally to accommodate you with advice about our articles or casework in the anatomy of absolute business by email, telephone, fax or post. Advice may additionally be fabricated accessible to third parties. UBM (UK) Ltd may accelerate updates about Architecture CPD and added accordant UBM articles and services. By accouterment your email abode you accord to actuality contacted by email by UBM (UK) Ltd or added third parties. If at any time you no best ambition to accept annihilation from UBM (UK) Ltd or to accept your abstracts fabricated accessible to third parties, acquaintance the Abstracts Aegis Coordinator at [email protected] View our abounding aloofness action at www.building.co.uk/cpd

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